For a little more than $25 and some free time you could equip yourself with a camping essential. Easy to pack, easy to carry, and easy to make.
- three 1 1/8” Birch hardwood dowels (enough for three 24” pieces)
- one brass 2.75” bolt
- one 1.5” eye-hole bolt
- two brass acorn nuts
- three brass washers
- three brass finishing washers
- three brass 1” wood screws (big enough not to slip through the finishing washer)
- finish (I used Osmo PolyX-Oil)
- leather or other heavy material for the seat
- center-finder (optional, but helps)
- small socket wrench to fit acorn nuts
1. Start by cutting your dowels to 24” or as close to that as possible. I bought two 48” dowels, so each leg is about 23 7/8″ after the saw blade’s share. Drill a hole completely through each one 10.5” from the top of each leg. Find the center of each leg’s top, and drill a small pilot hole for your seat-mounting screws. You’ll need this pilot hole to prevent your legs from splitting. Sand each of the legs smooth, and sand a little around the edge of the tops and a good amount on each bottom to round them out more. It doesn’t have to be perfect; just make sure you don’t shorten any leg with too much rounding.
2. After the legs are cut, drilled and sanded, apply your choice of finish and set aside to dry. As they are drying, you can work on the seat material. Download the seat template to see the exact size to cut your own. I chose leather because I have plenty of it around, but you could sew up a heavy canvas seat or any number of materials. Make sure it’s heavy and sufficiently reinforced, since there will be a good amount of stress on each corner.
On one corner of the seat, I left a tab for the carry strap, but this is optional. Mine’s attached to a closure strap, which I recommend having regardless of a carry strap. It’ll keep your stool from popping open in storage or carrying. I edged my leather pieces and treated the smooth surfaces with carnauba wax.
3. Once the legs are dry, assemble the structure by threading two of the legs together with the bolt, using the eye-hole bolt in the middle. Use washers on both ends, and attach the acorn nut. I actually cut my bolt down a little bit with a hacksaw, so it fit close. You’ll need a little play in the assembly to move, but it shouldn’t be gaping. Once those two legs are secure, feed the eye-hole bolt (which I cut down a little, too) into the third leg, and attach with a washer and acorn nut. Tighten both acorns securely with a socket wrench.
4. After the base is complete, attach your seat to each leg using a large finishing washer and the wood screw. Don’t over-tighten and strip out your holes, for you’ll need all the strength on these mounting points. After everything is secure, you can take a seat. The main bolt might bend a little to the stress, but that’s fine; it keeps its bend permanently, and that shape will aid in the folding-up state. Now you’re ready for your next campfire, sitting in distinguished comfort.
This tutorial compliments of Design Sponge.